| Main & Alternate Work Lights |
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| Main Component | 860570102 | Work light (LED work lamp) – primary light unit for XGGD05 |
| Work Light (Complete – Halogen – XGGD05) | 803502460 | XGGD05(XGZ-1灯) halogen work light assembly [17†L39-L41] |
| Work Light Bulb (LED – Replacement) | 860118217 | XGGD05(XGZ-1灯) LED work light bulb (备件 – spare) [1†L4-L5] |
| Work Light Bulb (Halogen – Replacement) | 860118219 | XGGD06A work light bulb (备件 – spare) [1†L5] |
| Work Light (CAT Type) | 803502437 | XGGD04 (CAT灯) work light – alternate version for cross‑brand compatibility [17†L41] |
| Work Light (CAT Series – LED) | 860118218 | XGGD04(CAT灯) bulb (备件) [5†L5] |
| Work Light (CAT50 – 24V) | 803506091 | CAT50 (24V) work light with waterproof plug – for heavy machinery lighting systems |
| Work Light (Upper Working Headlight – ZL50G) | WD134 | Upper working headlight (WD134) for ZL50G loader, cross‑references to 803502460 [17†L11-L13] |
| Electrical Control & Wiring Components |
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| Light Switch (Meter Lamp Switch) | 860102571 | Instrument light switch (JK812-1) – controls dashboard lighting and meter lamps [17†L40] |
| Rocker Switch (Headlight / Work Light) | JK931‑094 | Rocker switch for headlight and work light control (XCMG road machinery) [2†L16-L20] |
| Relay (Lighting Circuit) | 803604013 | 24V ISO mini relay (4‑pin / 5‑pin) – for high‑current lighting circuits |
| Fuse (Lighting Circuit – 10A) | 803682281 | Blade fuse (10A) – protects work light circuit |
| Fuse (Lighting Circuit – 15A) | 803682282 | Blade fuse (15A) – for higher current lighting configurations |
| Bulb Socket / Pigtail Assembly | 860118220 | 3290167 – bulb socket with integrated pigtail (备件) for XGGD05/XGGD06A work light harness connection [5†L6] |
| Connector (Deutsch DT04‑2P – Female) | 803399778 | Receptacle housing + wedge lock + terminal seals – weatherproof connector for work light |
| Harness Connector Terminal (16‑20 AWG) | — | Crimp terminal (socket) for Deutsch DT series connectors (pack of 10) – repair kit |
| Lighting System Integration (Other Lights & Switches) |
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| Rear Lamp / Tail Light Assembly | XGGD05 | Rear lamp / tail light – XGGD05 series, for rear visibility and signaling; quantity: 2 units per machine [11†L13-L15] |
| Headlight (Front – Main) | — | High‑intensity headlight (model dependent) – primary forward illumination |
| Work Light (XGGD06A – Alternate) | — | XGGD06A work light – similar to XGGD05, used as alternative or additional forward/rear lighting [20†L4-L6] |
| Lamp Shroud (Work Light Protective Cover) | — | Work light cover / shroud – protects lens from impact and debris (compatible with XGGD05 series) [13†L4-L5] |
| Flange Screw (Mounting Bolt for Work Light) | — | Flange screw – secures work light to bracket / frame (8 pieces per installation) [13†L4-L5] |
| Bracket & Mounting Hardware |
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| Work Light Mounting Bracket | 803741940 | Work light bracket – includes two M10 mounting holes with 65 mm center distance; powder‑coated finish (min. 80 µm) for salt spray, UV, and chemical resistance [15†L4-L9] |
| Mounting Bolt (M10×25 – Work Light to Bracket) | — | Hex bolt (grade 8.8) – for securing work light to bracket |
| Lock Washer (Spring – M10) | 275300096 | Spring lock washer – vibration‑resistant retention |
| Lock Nut (Self‑locking – M10) | 275200118 | Nylon insert lock nut – for high‑vibration areas |
| Flat Washer (M10 – Standard) | 275300096 | Standard flat washer – load distribution |
| Electrical System & Fuses |
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| Main Wire Harness (Road Roller Electrical System) | D0‑7610 | Main wire harness – connects all electrical components including lighting, horn, sensors, battery [8†L60-L61] |
| Cable Tie (Harness Management) | B2‑1830 | Cable tie – secures and organizes wiring bundles [8†L61] |
| Cable Instrument Box (Control Panel) | 30021595 | Instrument box – houses lamp switches, voltmeters, fuel gauges, temperature gauges, control lamps, and stop button; includes lamp switch for lighting control [8†L61] |
| Ground Cable (Chassis Ground) | — | Grounding cable – essential safety path for electrical system |
| Battery (High‑Capacity – 24V System) | — | Heavy‑duty battery (12V × 2 in series) – powers all electrical systems |
| Battery Box (Enclosure) | — | Battery enclosure – ventilated, secured housing for batteries |
| Rubber Cover (Electrical Connection Protective Cover) | — | Rubber boot / cover – shields electrical connections from moisture, dust, and mechanical damage |
| Additional Work Light Options |
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| LED Work Light (12/24V – Universal) | 813501068 | XCMG LED work light (3,600 lm, 120° beam, IP69K) – for GR series motor graders; compatible electrical system and bracket pattern may fit XGGD05 [9†L4-L39] |
| Work Light (24V – Waterproof Plug) | 803500933 | Truck crane work light – provides illumination for boom, hook, and working platform; 24V with waterproof connector |
| Warning Light (with Waterproof Connector) | 803505904 | CJ‑48‑25 warning light – rotating amber beacon for worksite safety (optional) |
| Other Electrical Accessories |
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| Horn (Warning Signal) | A7‑6081 | Electrical horn – audible warning device, integrated into road roller electrical system [8†L61] |
| Frequency Sensor (Freq, sensor) | A7‑5155 | Frequency sensor – monitors equipment operational parameters [8†L62] |
| Power Switch (Main) | — | Main power switch – controls electrical system activation |
| Voltage Regulator (12V/24V Step‑Down – if used) | — | Voltage regulator – provides stable voltage to sensitive electronic components |
| Consumables & Maintenance |
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| Dielectric Grease (Electrical Connector) | — | Silicone grease – prevents moisture ingress and corrosion at connector terminals |
| Electrical Contact Cleaner Spray | — | Aerosol cleaner – removes dirt, oxidation, and residue from bulb sockets and connectors |
| Lens Cleaning Kit (Microfiber + Plastic‑Safe Cleaner) | — | Maintenance kit – for cleaning polycarbonate lens without scratching or hazing |
| Threadlocker (Medium Strength – Loctite 243 / Equivalent) | — | For mounting bolts and bracket fasteners – prevents loosening under vibration |
| NLGI #2 Lithium Grease (Lubrication) | 860115451 | General purpose grease – for bracket pivot points (if work light is adjustable) |
| Tools & Documentation |
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| Voltmeter / Multimeter | — | Diagnostic tool – for checking 24V supply voltage at work light connector |
| Work Light Alignment Tool | — | Hand tool – ensures beam pattern is oriented correctly for optimal illumination |
| Service Manual (XGGD05 – Electrical System Section) | — | Refer to XCMG workshop manual (model‑specific) – full lighting circuit diagnostics and replacement procedures |
| Parts Catalog (XGGD05 – Illustrated) | — | Exploded view drawing – work light, bracket, bolts, lens cover, and electrical components |
60000075 Engine Radiator Replacement for Sany Excavator
